Additive manufacturing for volume production

We’ve designed and manufactured platforms across multiple additive manufacturing technologies — extrusion, stereolithography, DLP, powder bed fusion, binder jetting, and material jetting. The core engineering disciplines (precision motion, material delivery, thermal management, process control) are consistent across technologies; the subsystem design is specific to each.

We’ve built commercial additive manufacturing platforms for leading companies in the industry. Our engineering leadership includes direct experience developing additive manufacturing systems at the largest production scale in the industry, bringing firsthand knowledge of what it takes to move from prototype to volume production.

We have sites in the U.S., Southeast Asia, Ireland, and Costa Rica. We use U.S. sites for development and pilot builds where engineering proximity matters, and structure volume manufacturing to hit the cost targets the market requires.

Yes. We design calibration, alignment, and final test procedures as part of the platform development — not as an afterthought at transfer. The goal is procedures that production technicians can execute reliably with documented pass/fail criteria, so manufacturing doesn’t depend on the engineering team being on the floor.

A full additive manufacturing platform program typically runs 6-12 months, depending on complexity and technology maturity. Targeted subsystem development or next-generation upgrades are faster. GMP or regulated-environment platforms with additional validation requirements may extend beyond that range.

Either. We routinely integrate client-preferred suppliers for motion components, print heads, lasers, and material-specific hardware. Where you don’t have a preference, we use our qualified supply base. For components that directly drive print quality — motion stages, deposition subsystems, energy sources — we recommend qualifying a second source early.